Continuous operation, engineered safeguards and traceability for every batch, run with the plant discipline our leadership brings from wood processing and designed for independent assurance.
Bagasse is collected from partner mills in close proximity to the plant, minimising haulage distance and associated emissions.
A drum chipper and screening line reduce fibres to a uniform particle size, a discipline our leadership refined over years in board manufacturing.
Drawn from our leadership’s experience in wood processing
As in timber processing, moisture is controlled before anything else. A rotary dryer conditions the feedstock, its burner fuelled by gas recovered from the reactor.
Drawn from our leadership’s experience in wood processing
Within a sealed stainless steel reactor, biomass is heated with very little oxygen and converted into stable, porous carbon.
Exhaust gases pass through cyclone collection, bag filtration and wet scrubbing before release, protecting air quality on and around the site.
Biochar exits through a sealed discharge system cooled by water and is graded and packed to customer specification, to inspection standards our leadership applied in wood processing.
Drawn from our leadership’s experience in wood processing
Every batch is sampled and analysed. Production data and records of final use are reviewed by an independent auditor prior to certificate issuance.
Biochar is delivered to agricultural customers, improving soil structure while holding carbon in a durable form.
Sealed feeding and discharge prevent air ingress to the reactor at all times.
Multiple thermocouples feed live data to the control system.
Explosion relief panels and an independent combustion chamber.
With the process and its safeguards defined, this is the sequence we follow from initial assessment to first certified issuance.
Site, feedstock and market studies confirm the opportunity and inform plant design.
Feedstock agreements with regional mills and early engagement with offtakers.
Free zone registration, environmental approvals and operating licences, sequenced with the relevant authorities.
Civil works and factory structure progress in parallel with equipment manufacture and shipment.
Supplier engineers install the line, conduct performance trials and hand over to our operations team.
Operators are trained on safety and control systems; production ramps up in a controlled manner.
Registry onboarding and first verified issuance, followed by planning for additional capacity.
The same process yields both our products: graded biochar and verified carbon removal. We welcome technical discussions on its design and safety systems.